New Exhaust System


TrackDay

GT Owner
Mar 20, 2006
128
From what I’ve been told the HP gain was due to the reduction of heat and back pressure of Bob Ida’s exhaust system. The before and after dyno gains provided by Bob Ida are for this car without any changes to computer / fuel map (stock set up).

It appears that stock GTs run fat in the high RPM range so I suspect a bit more could be tweaked out of this particular car just by leaning it out a little.

The Ida Automotive exhaust looks like a real nice set up to me (basically a stock car with the elimination of the muffler) no louder than a Borla equipped car, producing HP gains through-out the rev band and producing lower engine temperatures. Makes you wonder why Ford installed that crazy muffler in the first place.
 

red gt 1442

GT Owner
Mark IV Lifetime
Dec 23, 2005
754
NY Metro Area
analogdesigner said:
Gino,

Thanks for the excellent description! I this on my "want list."

I would love to see some more dyno images posted, before and after with A/F ratios.

Thanks, Jay
Jay,

sorry for the late response. I have contacted Ida Automotive (Bob Ida)and I have asked him to post the before and after dyno graphs, so that you can see the differences, also noticing them without any kind of tune.

As far as pictures, dave has posted then in an earlier post. Those pictures are of my car. Good luck to all of you

Gino
 

analogdesigner

GT Owner
Mark IV Lifetime
Nov 15, 2005
950
San Clemente, CA USA
A/F ratios with new exhaust

Gino and Dave,

Thanks for the feedback! I just needed clarity on whether the cars were dyno-tuned or not with the graph that was posted a few weeks ago.


SLF360,

Your correct about the "almost an environmental sin!" This exhaust update should actually make it easier to pass emissions, since the engine is operating a "little" bit closer to stoichiometric" (14.7 to 1 A/F).

Also, a note when posting dyno graphs: It is best to post any dyno curve plots using the GIF image format, not the commonly used JPG or JPEG formats. In this case, GIF gives you lossless images (while still using high amounts of data compression), due to the very limited number of colors within these types of images. JPEG images are really meant for photographic type of images (such as an image of you GT) which can contain millions of unique colors.

Can any of you add to this? I am sure that this forum can support GIF images.

Jay
 
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barondw

GT Owner
Sep 8, 2005
1,109
analogdesigner said:
Gino and Dave,

Thanks for the feedback! I just needed clarity on whether the cars were dyno-tuned or not with the graph that was posted a few weeks ago.


SLF360,

Your correct about the "almost an environmental sin!" This exhaust update should actually make it easier to pass emissions, since the engine is operating a "little" bit closer to stoichiometric" (14.7 to 1 A/F).

Also, a note when posting dyno graphs: It is best to post any dyno curve plots using the GIF image format, not the commonly used JPG or JPEG formats. In this case, GIF gives you lossless images (while still using high amounts of data compression), due to the very limited number of colors within these types of images. JPEG images are really meant for photographic type of images (such as an image of you GT) which can contain millions of unique colors.

Can any of you add to this? I am sure that this forum can support GIF images.

Jay


Jay The info is on Bob Ida's web site.

Dave
 

nota4re

GT Owner
Mark IV Lifetime
Le Mans 2010 Supporter
Feb 15, 2006
4,281
Your correct about the "almost an environmental sin!" This exhaust update should actually make it easier to pass emissions, since the engine is operating a "little" bit closer to stoichiometric" (14.7 to 1 A/F).

Both the low speed and high speed dyno-based emissions tests in CA are performed while the ECU is in closed-loop mode and the AF will be precisely 14.7:1. Neither test provides sufficient load for the ECU to switch to open-loop. BTW, CARB and similar state agencies are both aware of and "tolerate" richer mixtures under load as it is necessary for engine longevity. It is the fundamental reason we have open-loop and closed-loop operation.

From a CA emissions perspective, the problem will be in passing visual inspection. If the tester suspects that the exhaust is not stock, you will have to prove it is CARB compliant by providing him with the executive override (EO) number and paperwork. Of course, assuming that most smog stations will not be able to differentiate stock from aftermarket (given that they never see a GT), you may be OK. The "bling" factor may increase the suspicion.
 

analogdesigner

GT Owner
Mark IV Lifetime
Nov 15, 2005
950
San Clemente, CA USA
Good points!

nota4re said:
Both the low speed and high speed dyno-based emissions tests in CA are performed while the ECU is in closed-loop mode and the AF will be precisely 14.7:1. Neither test provides sufficient load for the ECU to switch to open-loop. BTW, CARB and similar state agencies are both aware of and "tolerate" richer mixtures under load as it is necessary for engine longevity. It is the fundamental reason we have open-loop and closed-loop operation.

From a CA emissions perspective, the problem will be in passing visual inspection. If the tester suspects that the exhaust is not stock, you will have to prove it is CARB compliant by providing him with the executive override (EO) number and paperwork. Of course, assuming that most smog stations will not be able to differentiate stock from aftermarket (given that they never see a GT), you may be OK. The "bling" factor may increase the suspicion.
nota4re,

All of your comments are well taken here. I feel that if the aftermarket exhaust system is well engineered, (and has a "factory look" to it, it would probably pass visual, since the guy at the test station will be so overwhelmed by the car anyway. I would just worry that someday (especially in CA) this whole emissions thing will get so carried away that any reprogramming or remapping of the ECU would create a "firmware inconsistancy" failure during a smog test.

Also, do you know when OBD-III is going to be implemented? Thanks for you good comments, Jay
 

analogdesigner

GT Owner
Mark IV Lifetime
Nov 15, 2005
950
San Clemente, CA USA
I need it now...

barondw said:
Jay The info is on Bob Ida's web site.

Dave
Hi Dave,

The thought of this new exhaust system is killing me (as well as keeping me awake at night). Tomorrow, I may just call Bob again with a couple more questions and just order it!

Since I prefer to do my own work, this would be a perfect weekend project.

Thanks for your always good feedback! Jay
 

nota4re

GT Owner
Mark IV Lifetime
Le Mans 2010 Supporter
Feb 15, 2006
4,281
All of your comments are well taken here. I feel that if the aftermarket exhaust system is well engineered, (and has a "factory look" to it, it would probably pass visual, since the guy at the test station will be so overwhelmed by the car anyway. I would just worry that someday (especially in CA) this whole emissions thing will get so carried away that any reprogramming or remapping of the ECU would create a "firmware inconsistancy" failure during a smog test.

In CA, the tester is required to determine if the MIL illuminates at "key-on" and extinguishes upon start-up, presumably indicating a functional MIL and a car with no current codes. The tester is not permitted to connect to the OBDII or otherwise qwery the ECU in the car. Therefore, if you pass the visual and the low speed/high speed test, you're OK.

Please remember that the majority of time (approx < 75% throttle), the car is running in closed-loop mode and a/f tuning is real-time based on the feedback from the O2 sensors. If, for ANY reason, the ECU cannot attain 14.7:1, and MIL is immediately set. Tuners do not play here. They focus on open-loop operation. The point is that their tuning should not effect closed-loop based smog test.

OBDIII is a ways off and nothing for us to worry about.

Finally, Jay, do I know you from the NSXPrime by chance? (I'm kpond over there.)
 

nota4re

GT Owner
Mark IV Lifetime
Le Mans 2010 Supporter
Feb 15, 2006
4,281
No reason at all for me to doubt the strong recommendations of Bob himself as well as his products. For me, the weight savings alone of this exhaust makes it a contender. A louder, potentially better sounding exhaust note is icing on the cake. I am, however, very skeptical about the claimed HP gains for at least a couple of reasons;
1. The shape of the before and after curves are too similar and non-typical of what you might expect to see from an exhaust change. It is rare that you would see such a linear improvement across the entire RPM range. Additionally, you would tend to see this "shifted curve" phenomenon with grossly different IAT's, as an example. I must stress that this is NOT an attack on Bob or the great work he has done. I'd just like to see a couple of additional tests to see if the results are repeatable.
2. At least one other well-known tuner (Kenne Bell) saw NO improvement with their experimentations with exhaust mods.
3. You'd think the Ford engineers are smart enough not to leave 60HP on the table.
 

analogdesigner

GT Owner
Mark IV Lifetime
Nov 15, 2005
950
San Clemente, CA USA
MIL, OBD-III, open loop performance and tuning

nota4re said:
In CA, the tester is required to determine if the MIL illuminates at "key-on" and extinguishes upon start-up, presumably indicating a functional MIL and a car with no current codes. The tester is not permitted to connect to the OBDII or otherwise qwery the ECU in the car. Therefore, if you pass the visual and the low speed/high speed test, you're OK.

Please remember that the majority of time (approx < 75% throttle), the car is running in closed-loop mode and a/f tuning is real-time based on the feedback from the O2 sensors. If, for ANY reason, the ECU cannot attain 14.7:1, and MIL is immediately set. Tuners do not play here. They focus on open-loop operation. The point is that their tuning should not effect closed-loop based smog test.

OBDIII is a ways off and nothing for us to worry about.

Finally, Jay, do I know you from the NSXPrime by chance? (I'm kpond over there.)
nota4re,

Your explanations are always clear and concise.

It's funny, since I own a yellow 2000 NSX, and do visit NSXPrime occasionally; I have never posted anything on their forum. For some reason I went "open-loop" on this GT forum, with about 180+ postings!

Speaking of A/F ratios, my 2003 Honda Insight (hybrid) can and does operate at 22:1 A/F when steady-state cruising at freeway speeds up to about 70 MPH. The sensors are linear (or calibrated) to 24:1! One thing though, it usually cannot sustain 22:1 for more than a minute or two. It will have to purge the catalyst from nitrogen oxides (I think) by richening up the engine to around 14.7:1 for about 5 to 10 seconds. After that, it reverts back to it's hyper-lean mixture. I routinely get between 70 to 95 MPH on my one-hour commutes. Thankfully the GT is basic in comparison.

With our politicians and stricter laws on the horizon, do you think that it will be possible, say in the next ten to fifteen years from now, for a new supercar (as the caliber of the GT) to be designed and sold in the USA? Couldn't you hear our lawmaker's saying "who needs a car with that much power" or "who needs a car with a top speed in excess of 80 MPH?" Since I own one of the slowest and fastest cars, I am just curious for your opinion...
Jay
 

analogdesigner

GT Owner
Mark IV Lifetime
Nov 15, 2005
950
San Clemente, CA USA
Validation, the missing link

nota4re said:
No reason at all for me to doubt the strong recommendations of Bob himself as well as his products. For me, the weight savings alone of this exhaust makes it a contender. A louder, potentially better sounding exhaust note is icing on the cake. I am, however, very skeptical about the claimed HP gains for at least a couple of reasons;
1. The shape of the before and after curves are too similar and non-typical of what you might expect to see from an exhaust change. It is rare that you would see such a linear improvement across the entire RPM range. Additionally, you would tend to see this "shifted curve" phenomenon with grossly different IAT's, as an example. I must stress that this is NOT an attack on Bob or the great work he has done. I'd just like to see a couple of additional tests to see if the results are repeatable.
2. At least one other well-known tuner (Kenne Bell) saw NO improvement with their experimentations with exhaust mods.
3. You'd think the Ford engineers are smart enough not to leave 60HP on the table.
nota4re,

It's after 2 AM and I will not be able to sleep tonight unless I reply to your always-excellent comments.

In my business (I am a half-ass electronic engineer), whenever I design or "invent" something which I perceive new or novel, such as an electronic circuit, I must always scrutinize my work, especially if I get achieve much better than calculated results. I have designed and licensed products that most of us have either seen or heard about, on television or radio. Part of my job as a good engineer or "scientist" is to check and recheck any change or update for consistency and repeatability. Person's that design new products or gadgets will usually get caught up with "Inventor's Syndrome." When they notice a favorable change in their data, they refuse to look back and examine cause and effect. If a person makes a claim that is either extraordinary or "to good to be true," it needs to be closely examined. So, I would like to add to your comments above, in order;

1. I agree with the linear improvement that you talk about. Could this possibly be due to the effect of a positive displacement supercharger, or, was it bad science? So, I would need to ask, what were the ambient air temperatures when the before and after runs were performed? Was the stock system measured on a hot day and/or with a hot engine compartment? Was the new exhaust system tested during a cold ambient temperature condition with a cold engine compartment? This will influence intake air temperature. One thing that could be somewhat representative of the engine compartment temperature is simply measuring something which has a reasonable amount of thermal mass, such as the case of the supercharger. You are correct about repeatability, just as I had also stated above. Put the stock muffler back on and remeasure everything! Of course, NOBODY wants to do this... In my line of work, I just have to do it, even if it takes days of work.

2. This is another good point. If it worked that well, Kenne Bell and other's would have done this.

3. I agree, as no one passes up a free lunch. Consider how much cheaper it would have been for Ford to use some bent tubing instead of that huge, double-walled, internally insulated, huge box... However, one known thing is the 50 pounds of weight loss!

In closing, I feel that all of you in the performance business would greatly benefit from performing carefully controlled experiments. It's so easy to take bad data, and only one way to take it correctly...
 
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Gierkink

GT Owner
Mark IV Lifetime
Oct 5, 2005
672
Wellington, FL
I just finished, slowly and carefully reading the last seven posts in this thread and as I finished my brain locked! I can’t seem to function other than to stare at my PC screen and type. Does anyone have a solution? Help!

Rob
 

lthlvpr

GT Owner
Mar 8, 2006
299
Since I have a decent amount of tuning experience, which included testing products for longevity, performance, reliability, etc.....I can say the following:
I can make a dyno read whatever I want to depending on the desired result. I have probably conducted well over 1000 dyno runs; testing all types or packages and products.

Now that is not to say that this before/after exhaust dyno is inaccurate or in any way mispresented. Perhaps this numbers are absolutely true. However, given the positioning of the product, as advertised, clearly they are claiming that it should reduce temps significantly and it saves a ton of weight. The weight savings is an undisputable fact. Anyone can easily weigh the stock muffler and the straight pipes and prove it. Ford was constrained by many things, including sound (DBs). In the end, I am sure the heavy muffler was a result of sound constraints. Surprising not many people like loud exhausts. The Viper is a great example: very soft and subtle exhaust note for a beefy V10.

The next claim is the dyno numbers. Since they are positioning it as a heat reducer, here could be one scenario that might explain the 'surprising' numbers. When you run a car on the dyno and there is little airflow (certainly nothing like driving a car at 100mph+ on the road), the engine compartment heats up significantly. As it heats up/heat soaks, the power will decrease; even moreso on a supercharged application. Perhaps they took the numbers for a 'heat-soaked' run, and then compared them to the numbers on a non heat-soaked run after installing the new pipes. Would there be a difference? You bet! Would it be a real world difference you could experience on the road: probably not. One might even wonder if the stock exhaust (when cold: non-heat soaked) would result in similar numbers.

The bottom line is that I don't know, and we are all guessing at this point. What might be a good idea, is to have the tuner explain how they achieved the results, and under what type of conditions. Better yet, have them guarantee the results. Many tuners now do this.

I guess we will have to wait and see.....
 

lthlvpr

GT Owner
Mar 8, 2006
299
One other thing that might prove interesting...
Has anyone seen a complete picture of the exhaust kit? The only one I have seen is one in a car where you only see a small portion of it. A complete picture outside the car would be helpful, especially considering the price. This might be the most expensive piece of 4 ft tubing (approximating 2ft of tubing per side) I have heard of. Heck it's twice the price of a Lamborghini system and it doesn't get much more expensive when it comes to parts than Lambos...
 

KenBMD

Well-known member
Feb 22, 2006
80
MD is available as always to do independent testing on any products if need be. Obviously someone would have to provide the car and ehxaust. I can do all the dyno work and datalogging.


Ken
 

KenBMD

Well-known member
Feb 22, 2006
80
KenBMD said:
MD is available as always to do independent testing on any products if need be. Obviously someone would have to provide the car and ehxaust. I can do all the dyno work and datalogging.


Ken


I got a PM from someone who things I may have ulterior motives with this post. Let me state, I'm 100% interested getting correct information out there, nothing else. That's the beauty of datalogging, it's data and you can't really argue with it. When doing these types of tests, I invite anyone to sit in on the session to verify anything we are doing during the test. This is a science to me and I treat it that way. It's important for me to make this clear. I suppose the person who sent me the PM may think I'm trying to put down this kit since we are working with Stainless Works on their kit. Again, I'm interested in getting the best product to my customer period. So it's in my best interest to help figure out what the best product is, period.

As you can see, I refrained from adding any opinion on the posted dyno graph, there was a very good reason behind that. It's just an opinion. Without any additional data, I have no right to really comment about it.

Ken
 

lthlvpr

GT Owner
Mar 8, 2006
299
I agree with Ken on this one. Independent testing is always the way to go!
Plus the system we are talking about is just a muffler replacement system. Stainless works offers a complete exhaust system: header to tip, and not something similar to what Ida is offering which is just a muffler replacement kit.
 

red gt 1442

GT Owner
Mark IV Lifetime
Dec 23, 2005
754
NY Metro Area
Ty to all you guys that are making some valid points in regards to the temperature loss and the HP gains, in replacing the stock muffler. I can only tell you from first hand experience of what transpired.
After purchasing my car and driving it home i noticed that on the west side of NYC driving in 40MPH traffic after 5 minutes or so the temperature was climing past the 220 mark. After about 10 more minutes, again in moving traffic, the temperature climed to 245,, and i noticed that on acceleration the car was not there as it was 15 minutes before. I am savy enough to feel when a car is changing as i drive. I called my Ford dealer that afternoon, explained it to them. They suggested (after talking to Mich) to bring the car in and wait for a special bleeding tool to bleed the system as they felt that it could of been air trapped in the pipe's corners (or curves) that needed to be let out.
After a week of waiting for the tool, they called me to ask permission to road test the car. After the road test they assured me that in 80 degree weather in bumper to bumper traffic the gauge would only go to 230. (great relief?)
I took the car out the next day...80 degree day, and i got the car quickly in traffic to 235dg. After traveling at 60 MPH in 5th gear, i saw the temperature go down to 225.......but never really got off 225/230. On the open road (hwy) at 70 MPH, car was not getting any cooler. On acceleration car was actually sloppy. I am no expert in technical stuff, what is causing what, but i am no dummy. I am a professional driver ( movie stunts, precision driving etc) i am sensitive to changes in a car after 5 minutes.especially power and performance. After 2 discussions with Ford, I realized that all GT's run hot. I can't believe that after posting a thread asking anyone if their car was running hot, that not 1 person answered with a yes. The few that did ....claimed their car ran just about 180/190.
Not being satisfied with this I looked for an alternate source . The obvious people close to Staten Island (where I live) was Bob Ida Automotive. They have been associated with Ford for the last 7 years or so building Ford cars for the SEMA show in Vegas. I also know that Bob was proficient in the mechanical and high performance aspects of Ford cars. The rest is in these previous posts. I am a firm believer that 2 + 2 will always be 4, and cannot be 3 n 3/4, but to answer all of your questions about those technical aspects regarding dyno pulls with the car not moving, I can go into it, but so as not to make any mistakes in reporting those dyno pulls, please give Bob Ida a call....spend the dime....hear him out...let him convince you or better yet let him confirm to you what you suspect now. The dyno pulls were done under certain conditions to mimick road travel... he can tell you more. All I know that so far my car runs cooler.......HP is there from when I start the car and an hour later...no change in performance.
As i mentioned before, I will report to this forum as more miles are accumulated , and as i become more familiar with the GT.
Thank you and Good luck to all

Gino
 

TrackDay

GT Owner
Mar 20, 2006
128
Gino thanks for your detailed follow up. Gino’s post goes right to the hart of the issue. Our cars have high under-hood temperatures this leads to saturation around the engine and the coolant temperatures climbs when traveling at slow speeds (10-30 mph) or when we drive our cars hard (such as at the track) with long periods of wide open throttle. I’ve experienced this first hand with my car too.

Ida Automotive have now proven it also leads to higher Inlet Air Temperatures (IAT) and this results in power loss. It’s real simple higher Inlet Air Temperatures (IAT) sap your power. The Ida Automotive system was created with the intention of lowering the under hood temperatures, preventing block saturation and coolant temperatures that creep up. His system does this pure and simple, lowers the under hood temperatures and heat saturation of the engine.

Measurable empirical results show lower intake temperatures both on the street under normal driving conditions and on the dyno. The resulting lower under hood temperatures have also reduced the engine saturation problems. Ida Automotive have measured temperatures directly off the EEC coming from the Mass Air, additional temperature reductions were seen off the engine coolant sensor (again off the EEC). Additional under hood temperatures were taken with a digital IR pyrometer. Both real world driving and dyno testing was performed.
This is the real thing people. His exhaust system lowers under-hood temps and air intake temps, preventing block saturation.

The sound level of this system has already been reported here to be about the same as a Borla muffler (perhaps not quite as loud as the Borla muffler but it does have that deeper note and is a little louder than the stock system but not abrasive, actually rather nice).

Bob Ida was gracious enough to provide some higher resolution charts (real WinPep7 DRF files converted to JPGs). Unfortunately the files are too big to be posted to the Forum. The first dyno chart shows the stock muffler car and Ida Automotive Exhaust along with the Inlet Air Temperature (IAT). The Ida Automotive system keeps the IAT in a more favorable area allowing the engine to make power closer to its full potential. As explained above this is not wave of the hand magic these are real numbers taken on the same car, run the same way on the dyno and to boot Bob Ida has taken data directly from the EEC to show the same air temperature reductions occur under normal every day conditions.

Take a nice leisurely drive around town this summer for 40 min and watch your engine temperature gauge climb. Then stick your hand under the hood when you get home and you will recognize what is being written here. Stomp on the gas during a hot summer day and you will recognize the issues here. Go ahead and install a performance header on your car but if you retain that huge stock muffler or Borla muffler I bet your under hood temperatures rise even more when compared to the stock system. Getting heat out of the GT engine bay is very different from a front engine car and quite difficult. Reducing this heat is the key.

The second Dyno sheet shows the test vehicle's Air Fuel ratio (A/F). No reprogramming was done to this test vehicle. Keep in mind lower inlet temperatures will allow the car use a bit more of the fuel available however you can see the car is still very rich in the high rpm band. So, the A/F is real safe. In the future if the owner of this car wished he could still benefit from a bit of reprogramming / tuning.

If you are serious about this system and want to see these charts send me an email and I’ll forward them to you on Monday.

Lastly this system is not just some SS tubing welded together. You are purchasing a high quality (gauge & composition) polished stainless steel system, a billet CNC milled bracket installed to your vehicle requiring extensive labor. In addition you are getting before and after dyno time but most important is that your money is paying for Bob Ida’s knowledge, his know how, weeks and weeks of testing, deciding much baffle to put in the tubing, what kind of baffle to use, overall configuration and design of this system along with his confirmation that the thing works under daily driver conditions and on the dyno.

Some here have suggested experimenting to make their own “similar” system, second guessing how the Ida Automotive system would work, inquiring about “testing” the Ida system, etc.
Before you go down this road understand that Bob Ida is a very well known man with a very high level of respect in this industry. Here is a guy that has Ford SVT/FRPP, the other big Detroit manufacturers as well as BMW, etc all calling him, to ask his help with x, y and z or create a new show car for them, SEMA car, etc.
Therefore, I will have his system installed on my car at the end of next month or early May. I have no intention of continuing to draw hot inlet air into my engine, leaving unrealized HP on the table. This summer I intend to run my engine temperatures as cool possible. I’ve said it before and will say it again, you guys on the east coast are so lucky to have this shop in your area. Can’t wait!
 

barondw

GT Owner
Sep 8, 2005
1,109
TrackDay

Let me know when you are going to Bob's and I will meet you there.

Dave