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If there isn't another run don't forget our forum sponsor Safecraft. I have their harness bars. They are round which is the race car way. For the street the square bar with rounded edges are ok but if you are open tracking or going very fast I would recommend the round harness bars like competition organizations require.
Ed
Do you still have the titanium backing plates for the brakes ??
Those are trick !!!
This is a good question and a good point, that may have few absolutes.
Yes, we had the bars engineered and tested, but that is a calculation/stress test by an engineer based on the materials design and frontal impact scenario. I will say this, though. I did learn 100% head on impact with a wall at 150-200 mph will kill anyone even if the safety equip does not fail. The G's are simply too high for man to withstand.
As for real world, I consider that to be a "crash tested", situation which I don't plan to do nor do I advise. There are many things that can come into play in the real world like you mention. Frontal impact, roll over, side impact, flip, etc. Nearly impossible to check every possible angle of impact. So we use the one that would be considered worst case.
Then add the multipler and you have the Belt itself, the sewn seams of the belt, age of the belt, adjusters, camlock, belt clips, bolts, side seat bracket all in the mix. All of which have different failure point calculations we discovered. The OEM belt pulls from 3 points. The comp belt though a 6 point by design, pulls from 4 points.
The Bars themselves are carved from 1" thick by 1.5" tall x 8.5" long T6061 billet aluminum, anodized and relieved just enough to slide the belt through the back and rounded the backside enough that it has no danger of compromising the belt. There is a 1" section in the center that is not relieved to add strength and keep the belts from sliding from side to side. They can only get stronger if a full billet steel bar is used.
Now add there is only so much space behind the seat. The bolt holes Ford Provided will also accept the approx 3/8" dia. cast steel ring with bolt thread on the end that comes with some belt sets. There is no real problem with these, but it limits seat travel quite a bit as you now have the eyelet sticking out and you have to add a clip to the belt to attach it.
Once this is done you have quit a bit of gear back there. For folks under 5'8" this can and has worked fine. But if you are taller you will find the clip from the ring wedged against the back of the seat.
A full steel roll cage is no doubt the best, but on our cars we have an aluminum frame, so that means a bolt in cage ( not practical on a steet car). Unless we step up to some real chassis / frame modifications. Even then driving a caged car on the steet without a helmet one can be dangerous as your head can hit the bar.
For SCCA fender to fender competition or NASA a full cage is required and the bar tubing must be 2" in diameter. Anything less is not accepted. Unless you go full out and have cage designed, you really only have 2 options. The Belt Bar or the Ring. For time trials the rules are more liberal as there is far less chance of any car to car contact. The Harness bars have passed tech at all open tracks so far, including the Texas Mile, The GT School, Silver State Challenge.
In the end, you have to do what you are comfortable with.
Knowing that Motorsports are Dangerous and any number of things can go wrong. There are no warranties or assurances in any of the gear produced anywhere. My first Silver State a couple in a very nice Ferrrari lost a tire at 150 plus when off the road flipped the car and did not make it. They obviously had the coin to have good tires, and they passed tech. Not trying to scare anyone, but stuff happens. If you hang around motorsports long enough you will see some ugly stuff. Yet we go for the thrill and it's hard to beat. Every day is a risk.
For me I assume nothing = less things to worry about if the car or driver do not fail or get bumped into....Preparation:
Inspect the car throughly, belly pans off.
Torque belly pans to spec, if any bolt was loose check it. You don't want those coming loose at high speed. Especially the edge facing the front of the car. May be tempted to duct tape the leading edge for insurance.
Check torque specs where appropriate on suspension components.
If Ford says not to reuse and bolt and you cheated, get a new one and replace it.
Fluids should be up to snuff, you will be at high RPMS longer than you normally do in a blast down the hwy. Insure all caps are tight. And no signs of leaks from hoses leading to the tanks or PS reservoir. A trans cooler or extended vent is a good idea for normal track time.
Brake fluid ages - If you have done open track events and not flushed it, now is the time. 180 - 200 mph and 1/2mile to stop comes up faster than you would think. Stickey or fresh tires stop faster.
Insure you have a good balance on the tires/wheels. If it feels good at high speeds with ZERO vibration you are likely good to go.
Inspect the tires like a doctor would, every inch, remove rocks wedged in. Valve stems tight, etc.
Torque the lugs to proper specs.
As for Safety Equip:
Belts should be in date code
Strap in tight as you can stand
Helmet should be for Auto Motorsports, Motorcycle helmets are not sanctioned and designed to break apart differently.
Hans Device (optional, but the best tech today)- . Taller GT owners will find this difficult - impossible in the GT cockpit.
Nomex Suit and under garments are the best in a fire situation. Cotton Clothes second best.
Fire Ext (2.5lb hand held is min req'd) or better yet a fire system that activates in the cockpit as well.
Most Important = Common sense - If something feels wrong it likely is, ease off, back to the pit and inspect.
This is a good question and a good point, that may have few absolutes.
Yes, we had the bars engineered and tested, but that is a calculation/stress test by an engineer based on the materials design and frontal impact scenario. I will say this, though. I did learn 100% head on impact with a wall at 150-200 mph will kill anyone even if the safety equip does not fail. The G's are simply too high for man to withstand.
As for real world, I consider that to be a "crash tested", situation which I don't plan to do nor do I advise. There are many things that can come into play in the real world like you mention. Frontal impact, roll over, side impact, flip, etc. Nearly impossible to check every possible angle of impact. So we use the one that would be considered worst case.
Then add the multipler and you have the Belt itself, the sewn seams of the belt, age of the belt, adjusters, camlock, belt clips, bolts, side seat bracket all in the mix. All of which have different failure point calculations we discovered. The OEM belt pulls from 3 points. The comp belt though a 6 point by design, pulls from 4 points.
The Bars themselves are carved from 1" thick by 1.5" tall x 8.5" long T6061 billet aluminum, anodized and relieved just enough to slide the belt through the back and rounded the backside enough that it has no danger of compromising the belt. There is a 1" section in the center that is not relieved to add strength and keep the belts from sliding from side to side. They can only get stronger if a full billet steel bar is used.
Now add there is only so much space behind the seat. The bolt holes Ford Provided will also accept the approx 3/8" dia. cast steel ring with bolt thread on the end that comes with some belt sets. There is no real problem with these, but it limits seat travel quite a bit as you now have the eyelet sticking out and you have to add a clip to the belt to attach it.
Once this is done you have quit a bit of gear back there. For folks under 5'8" this can and has worked fine. But if you are taller you will find the clip from the ring wedged against the back of the seat.
A full steel roll cage is no doubt the best, but on our cars we have an aluminum frame, so that means a bolt in cage ( not practical on a steet car). Unless we step up to some real chassis / frame modifications. Even then driving a caged car on the steet without a helmet one can be dangerous as your head can hit the bar.
For SCCA fender to fender competition or NASA a full cage is required and the bar tubing must be 2" in diameter. Anything less is not accepted. Unless you go full out and have cage designed, you really only have 2 options. The Belt Bar or the Ring. For time trials the rules are more liberal as there is far less chance of any car to car contact. The Harness bars have passed tech at all open tracks so far, including the Texas Mile, The GT School, Silver State Challenge.
In the end, you have to do what you are comfortable with.
Knowing that Motorsports are Dangerous and any number of things can go wrong. There are no warranties or assurances in any of the gear produced anywhere. My first Silver State a couple in a very nice Ferrrari lost a tire at 150 plus when off the road flipped the car and did not make it. They obviously had the coin to have good tires, and they passed tech. Not trying to scare anyone, but stuff happens. If you hang around motorsports long enough you will see some ugly stuff. Yet we go for the thrill and it's hard to beat. Every day is a risk.
For me I assume nothing = less things to worry about if the car or driver do not fail or get bumped into....Preparation:
Inspect the car throughly, belly pans off.
Torque belly pans to spec, if any bolt was loose check it. You don't want those coming loose at high speed. Especially the edge facing the front of the car. May be tempted to duct tape the leading edge for insurance.
Check torque specs where appropriate on suspension components.
If Ford says not to reuse and bolt and you cheated, get a new one and replace it.
Fluids should be up to snuff, you will be at high RPMS longer than you normally do in a blast down the hwy. Insure all caps are tight. And no signs of leaks from hoses leading to the tanks or PS reservoir. A trans cooler or extended vent is a good idea for normal track time.
Brake fluid ages - If you have done open track events and not flushed it, now is the time. 180 - 200 mph and 1/2mile to stop comes up faster than you would think. Stickey or fresh tires stop faster.
Insure you have a good balance on the tires/wheels. If it feels good at high speeds with ZERO vibration you are likely good to go.
Inspect the tires like a doctor would, every inch, remove rocks wedged in. Valve stems tight, etc.
Torque the lugs to proper specs.
As for Safety Equip:
Belts should be in date code
Strap in tight as you can stand
Helmet should be for Auto Motorsports, Motorcycle helmets are not sanctioned and designed to break apart differently.
Hans Device (optional, but the best tech today)- . Taller GT owners will find this difficult - impossible in the GT cockpit.
Nomex Suit and under garments are the best in a fire situation. Cotton Clothes second best.
Fire Ext (2.5lb hand held is min req'd) or better yet a fire system that activates in the cockpit as well.
Most Important = Common sense - If something feels wrong it likely is, ease off, back to the pit and inspect.
I don't want to be the fun police, but I've seen a few injuries from inadequate real world testing.
This is a nice looking piece. One issue that does arise and I'd say is very relevant when talking about a piece of safety equipment is, whilst aesthetics are one thing I have not seen a single mention as yet of its satisfactory completion of rigorous testing to ensure it does hold up. I don't want to be the fun police, but I've seen a few injuries from inadequate real world testing.
It would be helpful to have additional information from your observations.
What types of specific failures did you observe, in which pieces of equipment and where, and what were the resultant injuries?
Would you say they were material or design failures in the equipment or materials? Or failures resulting from improper or inadequate installation of the safety gear?
Or a combination?
Thanks.
You must not have bothered to actually LOOK at these bars. And where is your tech on the injuries? Let's not be silly here.