Has anybody installed AP Racing brakes?


John B

GT Owner
Mark II Lifetime
Jan 28, 2006
158
Track upgrades

My car is mostly used on the street but I do an occasional track day with it, and when I do so I tend to run it pretty hard. In doing so I have found it has both insufficient engine and brake cooling to cope with hard running on track. I am consequently looking to make some additional improvements to make it more track worthy and welcome advice from those that have conquered the same problems.


Here is what I have currently.
Engine:
Whipple Gen I
Ida exhaust & tune
709 rwhp w 19psi boost.

Brakes:
Ford Motorsport 2 piece lightweight floating rotors
Castrol SRF Fluid
Hawk pads

Tires:
Pirelli P-Zero Corsa System Assimetrico
F 235/40-18
R 345/35-19

Other:
Transaxle cooler
Short shift kit

Problems:
1) Engine cooling.
I have only done two track days since installing the Whipple but on both days the coolant would boil over after one hot 20 minute session. I did two or three track days "Pre-Whipple" and never had a boil over. I understand that more HP=more heat, but need to find a way to keep engine temps down with the whipple. On both occasions it boiled over the car came off track ok, with temps around 230. I would then shut it down and leave it sitting with the tail section open to help it cool, it would then boil over a few minutes after shut down. After the most recent boilover I let it cool down and added water and water wetter and went out again. I found I could run hard for about 5 laps then temps got to 230. I then ran a couple slow laps until it got down to 200. It would then hit 230 again in about 2-3 laps. This prevented the boil over but wasn't as much fun, especially when I had to slow while reeling in my next victim. Ambient temp was about 88 degrees.

2) Brake cooling.
I have warped my second set of rotors, the last being the Ford Motorsport two piece floating rotors. I really no longer have a problem of brake fade since I use Castrol SRF and Hawk pads, now the rotors are just toast after a hard day. They are ok for moderate street use but now vibrate under hard braking and do not feel as effective as they used to.

Current ideas:
I was just at the Kohler International Challenge at Road America in July. This year it was co-sponsored by Ford and they had a Ford GT's there from the engineering department to take VIP's some hot laps during lunch. I had the opportunity to take a good look at the car later and noted the following which I think are good ideas. 1) The fake front brake ducts had been converted to fully functional ducts directly to the rotors with tubing. 2) It had about a 3/8" wicker on the trailing edge of the bodywork where the air exits the radiator out above the hood. I think this creates a bit of low pressure behind the radiator that probably helps pull more airflow through at speed. It probably doesnt disturb the aerodynamics much. 3) It had nicely mounted shoulder harnesses going through the holes in the seats.

Another idea I have is to make it a point to always do a cool off lap, this will likely help reduce temps a little before stopping.

I welcome any advice from others in the area of brake and engine cooling.
 

John B

GT Owner
Mark II Lifetime
Jan 28, 2006
158
Oops, I ment to start the above as a new post.
I'll repost it as a new thread under Tech
 
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ford.f1

GT Owner
Feb 20, 2009
24
I can’t understand like it can be installed to a car of this high Sports category some fake front brake ducts! Unbelievable!.
Known’s somebody that exist some upgrade from Ford Racing Parts?.
 

kumar

GT Owner
Jan 31, 2007
1,011
Dallas
oh lord

i think my head just exploded
 

dbk

Admin
Staff member
Le Mans 2010 Supporter
Jul 30, 2005
15,242
Metro Detroit
:lol
 

fjpikul

GT Owner
Mark IV Lifetime
Le Mans 2010 Supporter
Jan 4, 2006
11,680
Belleville, IL
ford.f1, there are some old posts here regarding the fake brake ducts on the front of the car. Please do a search. To replace the fake ducts and make them functional, you would have to remove some of the air-conditioning system and reroute other things that a daily driver car should not be without.
 

911teo

GT Owner
Mark IV Lifetime
Jan 5, 2007
628
Surrey, UK
Stillen Performance in California showed us a trick looking AP Racing six piston big brake kit that utilized two piece cross-drilled and slotted rotors. These are similar to/or the same as, those used on Stillen's Ford GT race car. The factory GT brakes are four piston units. They claim that these brakes "provide a huge improvement in pedal steel and stiffness." Has anybody installed these and do you like them? This is a fairly pricey mod at over $7,000 front and rear combined so I would like to talk to somebody who has already done it before I make this purchase. Anybody?

Chip

Chip

I installed the AP Racing kit after I went through 2 set of pads and 1 set of rotors in 1 day at the race track.

The stock system was never short of stopping power and with Castrol fluid and Pagid Blue pads I never even experienced any fade.

But the rotors cracked everywhere around the holes and as John B is saying I was experiencing dramatic pedal and steering vibrations under heavy breaking at the track.

My decision to upgrade was never down to the need to increase the clamping force or because of fading but because I hoped both the slotted rotors and pads would last longer.

The front rotors are significantly larger than the stock ones, and the brake pad is also bigger.

I have not had the opportunity to "test" them properly at the track yet... But the track season is just starting in the UK.

I hope to give everybody positive feedback soon.

As per the brake ducts there is a way to makethem effective. Roush here in Europe is working on a friend's car.... The objective is not to lose the A/C compressor.... I will report as the project moves along...
 

PeakCompletions

Boost is an addiction...
Le Mans 2010 Supporter
Jan 6, 2007
1,414
West Texas
after the C&D event and the texas mile, my ford racing rotors were cracked...

granted the C&D event involved 3 extreme stops from 200... but the mile event only caused 4 regular 1/2 mile slow downs from same speed...

these may be what I go with before spending a bunch more on the same Ford Racing brake parts again..
 

dbk

Admin
Staff member
Le Mans 2010 Supporter
Jul 30, 2005
15,242
Metro Detroit
But the rotors cracked everywhere around the holes and as John B is saying I was experiencing dramatic pedal and steering vibrations under heavy breaking at the track.

Ditto.

I hope to give everybody positive feedback soon.

Please do.
 

PeakCompletions

Boost is an addiction...
Le Mans 2010 Supporter
Jan 6, 2007
1,414
West Texas
Heffner has a new set of Ford Racing brakes coming for the matte car... we need to look at this before they go on thats for sure...
 

BlackICE

GT Owner
Nov 2, 2005
1,416
SF Bay Area in California
after the C&D event and the texas mile, my ford racing rotors were cracked...

granted the C&D event involved 3 extreme stops from 200... but the mile event only caused 4 regular 1/2 mile slow downs from same speed...

these may be what I go with before spending a bunch more on the same Ford Racing brake parts again..

Yeh, but your car was the best for the C&D event and the Vette's upgraded brakes just shattered! Repeated braking from 200 MPH is very extreme use. Remember physics
E=1/2*mv^2. So the energy dissipated at 200 to 0 is 4 times that of a 100 to 0 stop! Rotors with a larger surface area and more mass would help at the expense of unsprung weight. Also non-drilled rotors would be better as well.
 
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PeakCompletions

Boost is an addiction...
Le Mans 2010 Supporter
Jan 6, 2007
1,414
West Texas
oh i agree they performed very very well... just given the number of people who are having issues I am very concerned about the multiple cracking issues that are popping up...
 

Ed Sims

GT Owner
Mark IV Lifetime
Apr 7, 2006
7,922
NorCal
Ed's brakes r the best

I'm running the Ford SVT rotors with stock pads - great combo. The SVT rotors are lighter & tricker but I don't really notice the benefit in a 20-30 minute open track session. I choose not to use hard compound pads as they destroy rotors! There is no getting around that fact. Yes, they stop better in extreme conditions but since I'm not racing for money the minor difference in softer pads is ok to me. I definitely push my GT hard on the track but the stock brake system works very well. Other than the soft stock pads wear quick - cheaper than replacing the rotors though. I can get around 3 hours of track time on one set of front pads. It is one of the best stock brake systems I have used. I'm sorry some of you have experienced problems & hope you can get it sorted out. I recommend stock or SVT rotors with stock pads and fresh fluid. Good luck.

Ed

P.S. I'm told that Ford does not sell replacement rotors for the SVT hats. Bummer. That means a complete new set at replacement time. Are there any members out there with ideas on this?
 

BlackICE

GT Owner
Nov 2, 2005
1,416
SF Bay Area in California
P.S. I'm told that Ford does not sell replacement rotors for the SVT hats. Bummer. That means a complete new set at replacement time. Are there any members out there with ideas on this?

Since the FRPP rotors are quite expensive for a consumable item, it makes sense to save the rotor at the expense of pads.
 

RALPHIE

GT Owner
Mar 1, 2007
7,278
I assume you're using Wally's (Cobrar1339) titanium brake pad backing plates?
 

Indy GT

Yea, I got one...too
Mark IV Lifetime
Jan 14, 2006
2,545
Greenwood, IN
ford.f1, there are some old posts here regarding the fake brake ducts on the front of the car. Please do a search. To replace the fake ducts and make them functional, you would have to remove some of the air-conditioning system and reroute other things that a daily driver car should not be without.

Frank is correct, this topic has been discussed previously. It is a real bitch of a modification. One side is fairly easy the other side is not. Cannot remember which is which but is a major undertaking.

AND (quite importantly) opening these front air ports up will SLOW you down at high speed as they increase aero drag. Ford looked at this in wind tunnel testing during shape optimization. Nothing is for free.....you want high pressure air from the nose to cool your front rotors, you increase Cd (drag coefficient) and need more power to compensate (or slow down).
 

ford.f1

GT Owner
Feb 20, 2009
24
Somebody knows if it can settle this FRPP BRAKE COOLING KIT M-2004-A,I like to replace the fake ducts and make them functional!:confused
 

kmillen

Well-known member
Jan 29, 2007
504
Heffner has a new set of Ford Racing brakes coming for the matte car... we need to look at this before they go on thats for sure...

Peak,

Have Jason give me a call or if you'd like, please feel free to call me yourself.

We made some changes to the front brakes and finished up the rear kit right before going to New Zealand. Now the kit is full floating front and rear. We recommend running cross-drilled slotted rotors up front with only slotted in the rear. We found this setup to offer the perfect amount of braking bias. Had we done cross drilled slot in the rear it would have been a little heavy on the rear braking. This setup worked VERY well for us on the rally. Also, I can give you guys some tips and hopefully find pictures of our setup to turn the brake ducts into a functional source of cool air. We designed fully functional ducting as well as some shielding/scoops to direct the air into the brakes. I can also have some custom pads made for you. The same ones that we ran on the rally. Basically a full race pad. I think they would work great on your car.

In the 2006 rally we had big problems with overheating the brakes. In 2008 we did not have a single problem at all. With that being said though I should add that we were not running the right fluid in 2006 and we had no brake ducting. The environment that we compete in with our car is much more taxing on brakes than most people will come across.
 
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FB GT40

GT Owner/B.o.D
Mark IV Lifetime
May 30, 2006
812
Folly Beach, SC
Rotors

I am running Kyle's floating rotors up front on stock pads and I'm very pleased.
A much better set-up than stock. Very progressive, with great feel to the pedal as well. Not too much track time on them yet - but have another event scheduled first week-end in April.

As for AP - their stuff has always been good.
 

Specracer

GT Owner
Mark IV Lifetime
Nov 28, 2005
7,154
MA
Not very easy, there is a lot of "stuff" in the way (plumbing etc) that has to moved and messed with to make what looks like a simple process, from the outside, quite a challenge.

Somebody knows if it can settle this FRPP BRAKE COOLING KIT M-2004-A,I like to replace the fake ducts and make them functional!:confused