Frankly, I am more concerned with the GT tearing itself apart (literally) because of it's ability to shift headwind into downforce. If the front end bottoms out at 200mph, imagine the amount of force trying to rip the front splitter off the GT at 250mph or more. I requested my fabricator, Shawn, reinforce the rear edge of the front splitter as much as could reasonably be done without dedicated design work.
I wonder what speed the back suspension begins to bottom out, and does the GT become "flat" at that point? It is very possible that the front and back have different traveling distances. These are questions that can only be answered by someone with a brain that can leap tall buildings with a single bound calculative logarithm, and calculate the half-life of uranium isotopes in a speeding locomotive in ancient Sanskrit and do it all with a slide rule in one hand and a crown and seven in the other. Bill? Tell your wife that Marky Mark, and the funky bunch need you again.
Cheers.
Ok Mark, I am here for you and Shawn. Let me see if I can shed a little light on the subject. But let me first address the lead post-
First off congrats to all those that have bigger cajones than I do achieving astonishing speeds with an unbelievable piece of American history. Having said that, much has been discussed about the incredible down-force the GT was designed for. However, I can not find any technical reference to the Aerodynamic Stability and speed limits specific to the GTs front end. Is 275 MPH the limit for these cars' front end design? Did Ford ever publish this data? What was the maximum speed testing done in the simulator(s)?
HH, as has been posted over the years, the FGT design engineers not only did a stellar job of giving us owner’s one hell-of-an engineered halo vehicle, but they described and documented (as best they could without giving the competition all their secrets) their engineering design efforts on this Detroit supercar offering. There are Society of Automotive Engineers (SAE) papers (11 papers on our current model FGT and 7 historical papers on the “old” Ford GT) bound and offered as a “book” publication “The Ford GT – New Vehicle Engineering and Technical History of the GT-40” SAE paper number PT-113. IMO, this is really must reading for anyone having technical interest and appreciation in the design intricacies of our FGT.
Ford engineers Kent Harrison, Michael Landry and Tom Reichenbach wrote SAE paper No 2004-01-1254,”2005 Ford GT – Vehicle Aerodynamics – Updating a Legend”. I have read (and reread) their paper and defer all technical facts to the published report. It is apparent the Ford design team (including powerplant, heat exchanger, aerodynamics, suspension and wheels/tires) had a design objective of the FGT achieving a Vmax (maximum road speed) of a little over 200 mph (reference SAE paper 2004-01-1257). To sell a car of this speed capability to the general public it is reasonable to expect the team to assess aerodynamic attributes (stability) of the car slightly beyond the design Vmax goal, knowing some buyer can or will add speed options to drive the car faster than it’s (Ford) governed speed of 205 mph. (Little did we know Ray’s impressive need for speed….)
So Dave’s comment from Tom, that the team investigated speeds up to 265 mph is certainly reasonable and knowing the source, likely accurate. The powerplant OE supplied in our car can “only” push our car to a maximum speed of approximately 212 mph (Nardo, 211.89 mph) and since drag force increases at a square function rate, the amount of power a modifier would have to add to the base engine power to push the car to the 265 mph region would be huge (and probably not possible). Thus aerodynamic investigation to 265 mph seems pretty reasonable. Report 2004-01-1254 does not state the maximum speed for which data was recorded.
When one asks about the “limit for these cars’ front end design” it is a bit unclear. There may or may not be any “limit”. The aero design might continue to generate downforce until such time that the produced aero loads exceeded the nose structural ability to channel the downforce to the suspension. The Ford engineers electronically limited the car to a 205 mph Vmax, certified the maximum speed of the saleable vehicle at 212 mph and windtunnel tested the design with favorable results to 265 mph, they are covered technically. The nose may structurally fail at 266 mph (we know it will not) or it may continue to work to 318 mph (complete conjecture), we just do not know what the “limit” is as it does not appear to have been encountered in covering the OE design up to 265 mph. Anyone pushing their FGT beyond the 265 mph wind tunnel reviewed speed then becomes the fleet “test pilot”.
As a pilot (both of his aerobatic airplane and his TT FGT) Chip’s aerodynamic comments are also accurate. The FGT design team benchmarked wind tunnel testing with an original 1968 GT40 (chassis #1030 Le Mans winner) to document the aerodynamic characteristics of the original form. The GT40 was found to have an average front coefficient of lift equal to POSITIVE 1.2 (varied from 0.0 to +2.45), meaning the front of the car was being lifted off the roadway when in fact you want just the opposite. The report states the obvious conclusion, “As can be seen from the data, it was clear why GT40 drivers complained of front-end lift on the Mulsanne straight!” From this testing the team generated “normalized” (a way of publishing relative values without having to release the actual values selected or recorded) coefficients of lift of less than -1.0 for the front end lift (again negative here meaning we definitely want DOWN force not lifting) and less than -1.0 for the rear end lift. Overall shape drag coefficient and Lift-over-Drag (L/D) were also booked and goaled but you can read those challenges in the report for yourselves.
A 0.45-scale aero “buck” model of Camilo’s early design studio styled shape was wind tunnel tested in California and both the front and rear aero design coefficient targets were still nowhere near the team targets. “There were four phases of development with the 0.45 scale aero buck on a moving road surface wind tunnel. Each phase produced an enhanced aero package.” The final aero development phase (T4) “produced an aerodynamic package that minimized the vehicle drag (better than target), produced balanced (40/60) front rear downforce (both better than target), and a lift over drag (L/D) ratio better than target.” Recognizing all collected data contains variability, report Table 4 gives the final coefficient values of 0.88-0.97 overall drag (target less than 1.0), -1.2-0.0 front lift coefficient (target less than -1.0), -1.95-0.0 rear lift coefficient (target less than -1.0) and 0.0-1.98 L/D coefficient (target greater than 1.0).
Specifically referring to the resulting production front aero package, the report states, “The front spoiler affects downforce in a variety of ways. By reducing the gap between the vehicle and the road, the front air dam reduces the flow area and increases the speed of flow under the vehicle. This produces a high-speed, low-pressure region of flow that pulls downward on the nose of the vehicle. The front airdam also creates a high-pressure stagnation zone at the front of the vehicle, which pushes down on the horizontal splitter adding additional downforce. The mini underbody diffusers in front of the front tires accelerate airflow into the wheel wells improving the front spoiler efficiency.” The report further discusses in similar engineering language (only appreciated by few) the intricacies of the aft aerodynamic treatments, side air dams, underbody diffusers, converging/diverging air diffuser, NACA mini diffusers and rear spoiler.
Hopefully through what I have related above (or better, reading the SAE report yourself) you come to appreciate the amount of attention, detail and work which Ford designed into our car 200+ mph aerodynamics and that the package is a completely INTEGRATED SYSTEM. The front and back aerodynamics are harmonized to work together providing a system aerodynamic package. Longer chin spoilers, side air splitters or rear diffuser geometries may look aesthetically more pleasing to some, but what do they do to the integrated aerodynamic package designed, TESTED and certified by Ford? They may be fine, they may have some shortcomings. You be your test pilot.
After the aero package was finalized on the 0.45 scale aero buck, further sensitivity testing was performed by workhorse #2 (WH2) on the 11,800 foot airport runway in Oscoda, Michigan. The “CP” configuration vehicle “was equipped with linear potentiometers to measure shock travel, and wheel force sensors, which were developed in the Ford Racing Technology group and currently used for vehicle testing in various racing series.” Three phases of on-the-road testing were conducted; two in Oscoda and the final phase in the Speed Bowl at Nardo Italy. Measured parameters included vehicle speed, lateral and longitudinal accelerations, yaw rate, airspeed, wheel forces in the z-direction, wheel moments about the y-axis and shock travel at all corners. Phase I consisted of 36-runs to assess aero package sensitivities with regard to 1) Front Axle Lift, 2) Rear Axle Lift, and 3) Coastdown/Drag. An experienced Ford test driver also completed a subjective vehicle performance evaluation. Phase 2 was for signoff of the design intent aero parts for high speed performance. And the final phase in Nardo was high speed validation testing at sustained speeds in excess of 150 mph.
From the report Table 6 with regard to the topic of this thread, Front Axle Lift is “highly sensitive” to 1) Front Under Tray, 2) Front Splitter Width and 3) Vehicle Rake. (See Chip’s correct assessment based on conversations with Mark McGowan). Front Axle Life is “mildly sensitive” to 1) Side Splitter Position, 2) Front Splitter Height and 3) rear NACA Ducts. Front Axle Lift is “negligibly sensitive” to the Rear Spoiler Extension.
Mark, I hope this helps you and others. The report(s) are a very interesting read and identify the enormous amount of detailed engineering and associated manpower/equipment costs which Ford expended while developing our vehicle. We can be proud of their efforts to give us such a spectacular vehicle in the compressed delivery time frame they were allocated.