Pad lift area, stresses and "factor of safety"
DanQ said:
Jay, just to ask a question. Does the 2.75" center hump fit into a recess on the car? It just seems like it might be too much stress in a small area, unless there is a similar size recess in the car. In other words make the part that contacts the car have as many square inches as possible, to distrubute the load better...
Hello DanQ,
Yes, there is a reduced area which is also recessed roughly 1/4" that is roughly 3 inches square in shape. There's a bit less area on the front section. I have decreased this area on the adapter until it would fit properly in the front and rear locations! I had started off larger to begin with, however, it just wouldn't fit properly. Now see my comments below:
I have done a FEA (Finite Element Analysis) on it to compute the stress when the material is put into compression and it has a more than adequate factor-of-safety "FOS." You could lift the entire back of the car with this, while maintaining an adequate FOS. The plot below shows a FOS of 4.3 times, when 3,000 pounds of pressure is applied. Most materials perform well in compression, it's other types of loads (tensile, shear, fatigue, etc.) making material selection more critical.
Right now, this adapter is designed for the GT ONLY! This is due to the 0.7" diameter pin which fits into the hole into Ford's designated chassis lift points. We need to examine other car types before it would safe.
Thanks for your good question. Jay
P.S. Guys, I'm hoping to hear from the machine shop today or Monday!