1. Cut off damaged area.
2. Drill small holes with a very small drill bit and Dremel tool to accept steel wire.
3. Roughen the wire with sandpaper and epoxy the wire into the holes.
4. Make a mold with some thin boards and cover the sides with a releasing agent (kid's crayon) and clamp around the damaged area.
5. Fill the void with epoxy. I used black epoxy for a better base color.
6. When dry remove mold and file and sand to match previous contour.
7. Paint satin black to finish the process.
I was thinking of buying the Stillen's diffuser, but I thought drilling out all of the rivets, aligning and drilling the new diffuser and then finally riveting the new one in place was more work than doing this small repair.
2. Drill small holes with a very small drill bit and Dremel tool to accept steel wire.
3. Roughen the wire with sandpaper and epoxy the wire into the holes.
4. Make a mold with some thin boards and cover the sides with a releasing agent (kid's crayon) and clamp around the damaged area.
5. Fill the void with epoxy. I used black epoxy for a better base color.
6. When dry remove mold and file and sand to match previous contour.
7. Paint satin black to finish the process.
I was thinking of buying the Stillen's diffuser, but I thought drilling out all of the rivets, aligning and drilling the new diffuser and then finally riveting the new one in place was more work than doing this small repair.
Attachments
Last edited: